Plastic Injection Molding Solutions

Single-shot molding for high-accuracy plastic parts with repeatable quality and fast turnaround.

DIAL delivers plastic injection molding solutions engineered for tight-tolerance, high-performance components across industrial, automotive, electronics, and medical markets. With real-time monitoring, fast material changeovers, and no-cost early engineering involvement, we reduce scrap, optimize part geometry, and bring help you bring both simple and complex plastic parts to market.

Key Features of Plastic Injection Molding

Tight Tolerance Molding

High-accuracy tooling and real-time process control ensure consistent part quality across every shot, ideal for structural or cosmetic components.

Fast, Scalable Production

Whether you’re running small batches or multi-million part programs, our efficient press setup and changeovers reduce downtime and cost.

Thermoplastic Material Expertise

We mold a wide range of performance resins including ABS, PC, PP, Nylon, PEEK, and more—each selected for your strength, thermal, or chemical needs.

Early Engineering Support

Our in-house team helps optimize part geometry, gating, and resin choice before tooling begins, at no cost, to reduce rework and speed up launch.

Product Examples

Stamped Circuit

0.10mm thick brass circuit

Stamped Lead Frame

Brass terminal with wire crimp

Stamped Lead Frame

Brass with nickel/gold plating

Stamped Lead Frame

Aluminum with nickel

Plastic Injection Molding Applications

DIAL’s molding services support high-performance plastic components for a variety of industries

Industrial Equipment

  • Mounting brackets, spacers, and support caps
  • Molded enclosures for handheld instruments
  • Covers, panels, and guards for control units
  • Airflow components, vents, and ducting interfaces

Medical Devices

  • Housings for diagnostic and testing equipment
  • Fluid connectors and reservoir components
  • Non-invasive plastic enclosures and fixture covers
  • Support trays and component carriers for benchtop systems

Consumer Products

  • Enclosures for grooming or skincare devices
  • Snap-fit components for handheld electronics
  • Protective covers, knobs, and functional buttons
  • Cosmetic-grade molded trim with textured finishes

Home Appliance

  • Control panel frames and interface housings
  • Water channeling and internal flow components
  • Latches, clips, and alignment features for assemblies
  • Molded knobs, trays, and external covers

Resins We Mold

We work with high-performance thermoplastics selected for strength, flexibility, heat resistance, and appearance.

ABS & PC (Polycarbonate)

  • Tough, impact-resistant
  • Great for housings, covers, and cosmetic parts
  • Strong dimensional stability

Nylon (PA6, PA66) & Blends

  • High strength and wear resistance
  • Ideal for brackets, bushings, and snap fits
  • Excellent for under-hood or structural parts

PP & PE (Polypropylene, Polyethylene)

  • Lightweight and chemically resistant
  • Used for clips, trays, and fluid-handling components
  • Cost-effective for high-volume parts

TPE, TPU & Elastomers

  • Flexible, soft-touch, and over-moldable
  • Ideal for grips, seals, and vibration isolation
  • Wide hardness range for comfort or compression

Need help choosing the right material?