Insert Molding

 

Dial Tool Industries has decades of experience in molding. We specializes in precision molded parts with tight tolerances and unusual configurations like real-to-reel molding and insert molded terminal pins.

Single Sourcing Advantage

DTI has decades of experience in insert molding. With capacity runs ranging from 1,000 to millions of parts, we are able to be a resource for big and small partners. We offer management for tooling, mold making, packaging, and quality all under one roof. 

Resins

We mold common resins like Polypropylene, ABS, and also engineering grade resins like Nylon and Noryl. We also mold thermoplastic resins such as:

  • PE
  • PP
  • PBT
  • ACRYLIC
  • ABS
  • ACETAL
  • NYLON-STRAIGHT TO GLASS FILLED
  • POLYMER BOUNDED MAGNETS
  • PPE
  • POLYCARBONATES
  • TPV

Capabilities

  • DTI is capable of running applications from 1,000 to millions parts.
  • We specialize in precision molded parts with tight tolerances and unusual configurations.
  • We are a full service molder that runs high cavitation molds and prototype molds.
  • Reel-to-reel insert molding in high speed precision electric mold machines. We insert mold in both horizontal and vertical molding machines.
  • Our molding machines are state-of-the-art electric molding presses that produce consistent and high quality products to our customers.
  • In the pursuit to become a world class organization our communication with the customer and their needs is our highest priority.
  • DTI Molding offers program management for tooling, packaging, and quality.

Product Examples

Stamped Lead Frame With Insert Molding

Brass with nickel/gold plating and insert molding

Insert Molded Connector

Brass and ployamide part with insert molding

Stamped Lead Frame With Insert Molding

Brass with nickel/gold plating and insert molding

Insert Molded Connector

Tin plated terminals over-molded with glass filled nylon

Stamped Lead Frame With Insert Molding

Brass with nickel/gold plating and insert molding

Custom Molded Plastic Part with Terminal Pin

Injection molded resin with terminal pin

Terminal Pin Insert Molding

Injection molded resin with terminal pins

Plastic Shroud

Over-molded screen with glass filled nylon

Facility and Tooling

Dial Tool Industries has grown from a humble 900sqft facility in 1955 to a 40,000sqft operation. Our state of the art facility and machinery enable us to provide our partners with the precision they need. We’re proud to be a premier, full-service manufacturing partner.

Stamping Preses

We have presses ranging in tonnage from 10 tons to 100 tons, with speeds of 80 to 1,500 strokes per minute. We use Micro-Vu & Keyence visual measurement systems with real time statistical data monitoring. Plus our highly skilled staf is SPC trained. 

Electric Molding Machines

Our state of the art electric molding machines are more accurate and require less maintenance than traditional molding machines. That means better parts at a lower price for our cusomers. 

Hand Assembly

Detailed finishing and assembly is done by hand by our experienced and highly trained staff. 

In-House Tool Room

Tooling is all done on site. This creates efficiency and means dies are not sent away for tooling or storage.

DQS-Certified Integrated Management Systems

ISO9001:2015 & IATF16949:2016

IQNet Certification

Trusted Partners

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