Insert Molding
Dial Tool Industries has decades of experience in molding. We specializes in precision molded parts with tight tolerances and unusual configurations like real-to-reel molding and insert molded terminal pins.
Single Sourcing Advantage
DTI has decades of experience in insert molding. With capacity runs ranging from 1,000 to millions of parts, we are able to be a resource for big and small partners. We offer management for tooling, mold making, packaging, and quality all under one roof.
Resins
We mold common resins like Polypropylene, ABS, and also engineering grade resins like Nylon and Noryl. We also mold thermoplastic resins such as:
- PE
- PP
- PBT
- ACRYLIC
- ABS
- ACETAL
- NYLON-STRAIGHT TO GLASS FILLED
- POLYMER BOUNDED MAGNETS
- PPE
- POLYCARBONATES
- TPV
Capabilities
- DTI is capable of running applications from 1,000 to millions parts.
- We specialize in precision molded parts with tight tolerances and unusual configurations.
- We are a full service molder that runs high cavitation molds and prototype molds.
- Reel-to-reel insert molding in high speed precision electric mold machines. We insert mold in both horizontal and vertical molding machines.
- Our molding machines are state-of-the-art electric molding presses that produce consistent and high quality products to our customers.
- In the pursuit to become a world class organization our communication with the customer and their needs is our highest priority.
- DTI Molding offers program management for tooling, packaging, and quality.
Product Examples
Stamped Lead Frame With Insert Molding
Brass with nickel/gold plating and insert molding
Insert Molded Connector
Brass and ployamide part with insert molding
Stamped Lead Frame With Insert Molding
Brass with nickel/gold plating and insert molding
Insert Molded Connector
Tin plated terminals over-molded with glass filled nylon
Stamped Lead Frame With Insert Molding
Brass with nickel/gold plating and insert molding
Custom Molded Plastic Part with Terminal Pin
Injection molded resin with terminal pin
Terminal Pin Insert Molding
Injection molded resin with terminal pins
Plastic Shroud
Over-molded screen with glass filled nylon
Facility and Tooling
Dial Tool Industries has grown from a humble 900sqft facility in 1955 to a 40,000sqft operation. Our state of the art facility and machinery enable us to provide our partners with the precision they need. We’re proud to be a premier, full-service manufacturing partner.
Stamping Preses
We have presses ranging in tonnage from 10 tons to 100 tons, with speeds of 80 to 1,500 strokes per minute. We use Micro-Vu & Keyence visual measurement systems with real time statistical data monitoring. Plus our highly skilled staf is SPC trained.
Electric Molding Machines
Our state of the art electric molding machines are more accurate and require less maintenance than traditional molding machines. That means better parts at a lower price for our cusomers.
Hand Assembly
Detailed finishing and assembly is done by hand by our experienced and highly trained staff.
In-House Tool Room
Tooling is all done on site. This creates efficiency and means dies are not sent away for tooling or stoarge.
Trusted Partners
Have project or question for us?
630-543-3600
rfq@dialtool.com